Why do maintenance

Here at Sigga, we have been helping asset-intensive industries with SAP to advance their industrial maintenance programs for 20 years. We provide software solutions to automate routines steps in the maintenance planning and scheduling process, plus mobile solutions to support the end-to-end tasks in maintenance and warehouse management. At Sigga, it is our mission to empower companies to achieve their mobile digital transformation goals by providing best-in-class software technology.

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What is the Importance of Maintenance in Industry? The Sigga Blog. Types of Preventive or Planned Maintenance Preventive Maintenance is also called Scheduled Maintenance and is intended to prevent major failures from occurring with a well-defined, periodic maintenance plan.

The plan consists of maintenance tasks that are scheduled based on time or based on asset-usage, like changing the oil in your car every 5, miles.

By performing regular preventive maintenance tasks such as inspections, cleaning, lubrication and minor adjustments, minor problems can be detected and corrected before they become a major problem and cause a costly production shutdown. Preventive maintenance is most often used for assets that fail on a regular basis based on historical records of the mean time between failure MTBF. It is also used to replace consumables such as oil. This is why predictive maintenance was developed. Predictive Maintenance is considered a type of preventive maintenance and is done through constant equipment monitoring and data gathering — and then using that data to predict and pre-empt equipment failure.

Equipment monitoring is conducted with technologies that capture data on the assets condition such as infrared thermography, acoustic monitoring, vibration monitoring, or oil-debris analysis.

This makes predictive maintenance a form of condition-based maintenance. The technologies used are considered artificial intelligence AI and Industrial Internet of Things IIoT devices which when used with maintenance software support the monitoring, data analysis and triggering of the maintenance task. Companies invest in technology to conduct predictive maintenance for critical assets that fail randomly or are subject to failure from preventive maintenance.

Thus, predictive maintenance mitigates some of the downsides of scheduled preventive maintenance. The downside of predictive maintenance is cost, learning curve and integration of the data into standard processes, but worth the investment for the right use cases.

Proactive Maintenance like predictive maintenance, is a form of condition-based maintenance where the emphasis is on the root cause of problems with the goal of extending the machine life.

You can ignore these kinds of mishappenings by strategizing an equipment maintenance system in your organization or government organizations. There are few intents you will need to know and remember while programming equipment maintenance in your business. These objectives are of most use for your business, you can cut the large-scale replacement costs to a greater extent and even generate high revenues by raising the overall productivity.

But breaking this myth, we will suggest you, to go for preventive maintenance management as it has many benefits:. By performing regular preventive maintenance, you will always be assured that your equipment will operate under safe conditions, both for the machine and the operators. Possible issues can be cut off before it tends to cause any harm, without taking any chance.

With normal wear and tear, machines can cause lower efficiency. Proper preventive maintenance management will assure you of the optimal working conditions of the equipment and moreover, conserves its life span. Planned preventive maintenance management will reduce the actual downtime caused by the breakdown and further enhance the products that too in less time, thereby, saving a lot of time.

Preventative maintenance will consume less time than the time taken in emergency repairs and replacements. Maintenance management and asset management are technically different systems but still, they interrelate and work well together.

Asset management software helps in analyzing the data related to the performance of assets in the required work. Whereas maintenance management software helps in guiding the physical performance of the equipment with its related activities and efficiencies regarding their maintenance.

Therefore, to document all your activities thoroughly and to make it easier, to track the repaired history and calculate depreciation for timely disposal you need a centralized system that will automatically update the asset records. Skip to content. Nov 18 July 21, An unexpected failure can also mean having to pay technicians overtime and having to pay out extra money for overnight delivery of parts.

A preventive maintenance program is meant to avoid these problems through long-term maintenance tasks that are planned for using CMMS software. A preventive maintenance plan can save a company money because efforts will be focused on preventing equipment failure rather than responding to emergencies, and preventive maintenance is usually much cheaper and faster than big fixes. Maintenance managers can use CMMS software to set up a maintenance program, which simplifies the transition from reactive to preventive maintenance and is also very cost effective.

Preventive maintenance improves the safety of equipment and therefore the safety of company workers resulting in fewer on the job injuries and accidents. CMMS software can help plan routine maintenance such as inspections, oil and fluid changes, part replacements and more. These little fixes can help equipment to run much more efficiently.

In turn, a company will benefit from fuel and energy savings because equipment will be running at peak performance. While almost all maintenance tasks require some equipment downtime, a preventive maintenance program can decrease and optimize that downtime.

Companies can also use CMMS software to pre-plan maintenance tasks at optimal times so the downtime experienced is less troublesome. Decreasing equipment downtime is a benefit that saves time in maintenance and day-to-day operations.